Aloe Farming Process

Growing and Processing Certified Organic Aloe Vera

Our commitment to providing the highest quality certified organic aloe vera products is anchored in our meticulous and sustainable agricultural practices. From aloe vera drinks and aloe cubes to aloe fillets, aloe shoots, and aloe corn tortillas, our range is as diverse as it is premium. The cornerstone of our quality assurance lies in the international certification of our aloe vera, guaranteeing that every product is grown and processed under stringent organic standards.

Grupo Atzavera aloe farms in Tamaulipas
Grupo Atzavera aloe farms in Tamaulipas

A critical aspect of our dedication to excellence is the location of our fields and processing plant. Situated in several fields near the town of Llera, Tamaulipas, Mexico, our farms benefit from the rich, arable soil and optimal climatic conditions, which are ideal for cultivating robust aloe vera plants.

This geographical advantage, combined with our commitment to organic farming, ensures that the aloe vera we grow is free from synthetic fertilizers and pesticides, thereby preserving its natural potency and purity.

Our agricultural practices are designed to sustain both the land and the local ecosystem. By employing crop rotation, cover cropping, and natural pest control methods, we maintain the soil’s health and biodiversity.

These practices not only contribute to environmental sustainability but also enhance the vitality of our aloe vera plants, leading to higher nutrient content in the final products.

Equally important is our state-of-the-art processing plant, where the harvested aloe vera is transformed into a variety of organic products.

The proximity of our processing facility to the fields ensures that the aloe vera leaves are processed within hours of harvesting, preserving their fresh, natural essence and maximizing their beneficial properties.

Each step of the production process adheres to rigorous hygiene and quality control standards, ensuring that our customers receive the finest organic aloe vera products available.

Through our commitment to sustainable agricultural practices and a stringent focus on quality from farm to final product, we strive to deliver aloe vera products that not only meet but exceed the expectations of our consumers. Our holistic approach ensures that when you choose our certified organic aloe vera products, you’re opting for purity, potency, and uncompromising quality.

Planting certified organic aloe vera requires meticulous planning and execution to ensure superior quality and optimal growth. At our fields -Campo Villa 2, Campo Villa 5, Campo Compuertas, Campo Forlón, Campo Tortugas and Campo Portes Gil-, we initiate the process with the careful selection of certified organic aloe vera plants. These plants are chosen based on stringent criteria, ensuring they comply with organic standards and are free from synthetic chemicals, pesticides, and genetically modified organisms (GMOs).

The planting process begins by preparing the soil to foster a healthy growing environment. The fields are tilled to loosen the soil, which is then enriched with organic compost and natural fertilizers to enhance its fertility. Soil composition is regularly tested to maintain optimal pH levels and nutrient balance. This careful preparation ensures that the certified organic aloe vera plants have access to the essential nutrients needed for robust growth.

Next, we employ sustainable planting techniques that align with organic farming principles. The aloe vera plants are spaced adequately to promote air circulation and reduce the risk of disease. Our irrigation methods are designed to conserve water while providing sufficient moisture to support plant health. We utilize drip irrigation systems to deliver water directly to the plant roots, minimizing water waste and encouraging deep root growth.

Throughout the planting phase, we adhere to organic farming practices, which include crop rotation and the use of cover crops to maintain soil health and prevent erosion. These methods not only support the growth of our certified organic aloe vera plants but also foster a thriving ecosystem within our fields. Additionally, regular monitoring and maintenance are conducted to identify any potential issues early on and address them promptly using organic solutions.

By implementing these methods, we ensure that our certified organic aloe vera plants are set up for success from the very beginning, paving the way for the production of high-quality, organic aloe vera products. This commitment to organic farming principles guarantees that our aloe vera not only meets but exceeds industry standards for purity and sustainability.

Sustainable Farming Practices

At the heart of our aloe vera production is a commitment to sustainable farming practices that underpin every stage of our cultivation process. We employ eco-friendly methods that ensure the minimal environmental impact, emphasizing a minimal carbon footprint from plantation to processing. This approach not only promotes the health of our local ecosystems but also aligns with global sustainability standards, reflecting our dedication to preserving the planet for future generations.

Our farming methods are centered around certified organic processes. By avoiding synthetic fertilizers, pesticides, and genetically modified organisms (GMOs), we nurture the soil naturally and maintain biodiversity.

Crop rotation, integrated pest management, and the use of organic compost are just a few practices we implement to sustain soil health and fertility. These methods not only result in high-quality aloe vera but also enhance the resilience and productivity of our agricultural systems.

To ensure that these high standards are consistently met, we invest significantly in the training and development of our agricultural team. Our farmers are not only skilled in traditional farming techniques but are also continually educated on the latest sustainable practices.

Through workshops, certifications, and ongoing support, our team is empowered to implement sustainable techniques effectively, ensuring our farming operations remain at the forefront of ecological stewardship.

Sustainability is integrated into every facet of our operations. This includes water conservation through efficient irrigation systems, energy-saving technologies, and a commitment to reducing waste throughout the supply chain.

By prioritizing these methods, we contribute positively to the local environment, ensuring that our aloe vera farming practices do not deplete natural resources or harm wildlife habitats.

Our commitment to sustainability goes beyond environmental considerations. We also aim to make a positive social impact by supporting local communities through fair labor practices and educational initiatives.

This holistic approach ensures that our farming practices benefit not just the planet, but also the people connected with our operations.

Nurturing and Growth

The nurturing and growth of our aloe plants are pivotal to ensuring the highest quality organic products. Each stage of the nurturing process is meticulously designed to promote optimal plant health, avoiding the use of harsh chemicals or synthetic fertilizers.

Watering routines are tailored to the aloe vera’s unique needs, ensuring that each plant receives adequate hydration without overwatering. Aloe vera thrives in well-drained soil, and our irrigation systems are calibrated to deliver just the right amount of water, encouraging robust root development and preventing root rot.

Natural pest control is another cornerstone of our nurturing process. Instead of resorting to chemical pesticides, we employ a variety of eco-friendly methods to manage pests. Beneficial insects, such as ladybugs and predatory mites, are introduced into the ecosystem to naturally reduce pest populations.

Additionally, companion planting with herbs and flowers helps repel harmful insects while attracting pollinators that support the plants’ overall health.

aloe farming
Aloe farming with other herbs and flowers

Maintaining soil health is crucial for the success of our aloe plants. We prioritize organic soil management practices to ensure that our plants grow in nutrient-rich environments. Composting, crop rotation, and the use of organic mulches help enhance soil fertility and structure. By continuously monitoring soil pH and nutrient levels, we can make necessary adjustments to maintain ideal growing conditions for our aloe vera plants.

Each stage of the nurturing process is carefully monitored by our team of experts, from watering and pest control to soil health management. This rigorous attention to detail allows us to grow aloe vera plants that are not only healthy but also possess the highest levels of beneficial properties. In doing so, we guarantee that our certified organic aloe vera products are of the finest quality, free from harmful chemicals and bursting with natural goodness.

Harvesting Aloe Leaves

The process of harvesting aloe vera leaves is undertaken with meticulous attention to detail to ensure both the quality and integrity of the plants are preserved. The first step in this crucial phase involves the careful selection of mature and healthy leaves. Trained personnel begin by evaluating the aloe vera plant to identify leaves that have reached peak maturity. This assessment is based on specific criteria, such as the thickness and color of the leaves, which signify optimal levels of valuable nutrients and active compounds.

aloe harvest
Aloe Harvested Ready to be Packed in Plastic Boxes
for Shipment to the Processing Plant

Once the mature leaves are identified, the harvesting process is carried out by skilled workers who are well-versed in the appropriate techniques to minimize any potential damage to the plant.

The use of sharp, sterilized tools is essential to make clean cuts close to the base of the leaf, ensuring a swift and efficient removal. This approach not only maintains the plant’s vigor but also facilitates quicker regeneration of new leaves.

Throughout the harvesting process, utmost care is taken to handle the leaves gently to avoid any bruising or contamination. This caution is vital as damaged aloe vera leaves can lose their valuable gel content and consequently, their potency.

Proper handling ensures the leaves retain their beneficial properties, contributing to the high-quality standards we uphold in our certified organic aloe vera products.

Additionally, the personnel involved in the harvesting process are thoroughly trained to recognize signs of disease or pest infestation. This vigilance helps in promptly addressing any issues that could compromise the overall health of the aloe vera plants.

By adhering to stringent selection and harvesting protocols, we ensure that our aloe vera leaves are not only of superior quality but also harvested in a sustainable manner, supporting the longevity and productivity of our aloe vera fields.

In summary, the harvesting of aloe vera leaves is a critical operation governed by established guidelines and executed by experienced professionals.

This ensures that only the best leaves are collected, thereby maintaining the exceptional quality of our certified organic aloe vera products.

Transporting Aloe Leaves to Processing Plant

Effective logistics play a crucial role in maintaining the high quality of our organic aloe vera products. Immediately after harvesting, the fresh aloe leaves are meticulously packed and prepared for transportation to our state-of-the-art processing plant in Llera, Tamaulipas, Mexico.

Given the perishable nature of aloe vera, swift transport is imperative to preserve its beneficial properties.

Aloe Harvested Ready for Transport to the Processing Plant
Aloe Harvested Ready for Transport to the Processing Plant

The proximity of our fields to the processing facility significantly reduces the time between harvest and processing. Typically, the transport time spans no more than one to two hours.

This minimal window ensures that the aloe leaves retain their maximum potency and freshness. To further protect the integrity of the aloe, the leaves are transported in refrigerated vehicles that maintain an optimal temperature, thereby preventing any degradation caused by prolonged exposure to heat.

Our commitment to quality extends beyond just cultivation; it encompasses every aspect of the supply chain, including transportation logistics. Each step is meticulously calibrated to ensure that the organic aloe vera leaves reach the processing plant in optimum condition. To guarantee the best possible outcome, our logistics team coordinates closely with our agricultural personnel, ensuring timely and efficient transport.

Upon arrival at the processing plant, the aloe leaves are immediately transferred to our production line, where they undergo a rigorous inspection and cleaning process. This seamless transition from field to facility underscores our dedication to producing premium, certified organic aloe vera products. It is through this meticulous attention to detail that we are able to sustain the high standards our customers expect and deserve.

Reception, Washing, and Sanitization

Once the aloe leaves arrive at our processing plant, the initial phase sets the foundation for producing high-quality, certified organic aloe vera products. The process begins at the reception area, where the leaves are meticulously inspected. Each batch undergoes a thorough examination to ensure it meets our stringent quality standards, discarding any leaves that display signs of damage, contamination, or substandard quality.

The approved aloe leaves are cut by both sides and then move to the washing and sanitization stage. Ensuring that the aloe leaves are free from impurities is imperative in maintaining the integrity of our organic certification.

Aloe Leaves are Cut before being washed and sanitized
Aloe Leaves are Cut before being washed and sanitized

In this step, the leaves are immersed in large washing tanks filled with clean, purified water. Here, they are gently scrubbed to remove dirt, debris, and any residual traces of pesticides or chemical substances.

The use of purified water is crucial, as it prevents the introduction of any contaminants that could compromise the organic status of the final products. All the water used in Atzavera processing plant is treated and purified locally through a purification system.

Water Purification area inside the Aloe Processing Plant
Water Purification area inside the Aloe Processing Plant

Following the initial wash, the leaves undergo a sanitization process. This step is pivotal in eliminating microbial contaminants. We employ food-grade, organic-approved sanitizing agents to treat the leaves, ensuring their safety while adhering to organic guidelines.

aloe washing
Washing of aloe leaves at processing factory

This means using substances that do not affect the natural properties of aloe vera or introduce any synthetic chemicals. The sanitization process not only safeguards consumer health but also preserves the leaf’s natural bioactive compounds, which are essential for the therapeutic properties of our aloes.

By meticulously executing these reception, washing, and sanitization procedures, we uphold our commitment to hygiene and quality.

aloe leaves sanitization process
aloe leaves sanitization process

These preliminary steps are vital in ensuring that the end product retains the purity, potency, and organic integrity that our customers trust. Maintaining high hygiene standards at this stage ensures the aloe leaves are primed for the subsequent phases of processing, thereby reaffirming our dedication to producing superior aloe vera products.

Processing Organic Aloe Vera Products

The final stages of processing organic aloe vera products involve meticulous steps to transform sanitized aloe leaves into a variety of consumer-ready goods. These aloe products include aloe vera drinks, aloe fillets, aloe cubes, aloe shoots, and aloe corn tortillas, all of which are carefully crafted to meet certified organic standards.

The transformation begins with the precise cutting and extraction of the aloe gel under hygienic conditions, ensuring the retention of its natural medicinal properties. Advanced technology plays a critical role at this stage; specially designed machinery ensures the gel is extracted efficiently, minimizing oxidation and preserving the bioactive compounds.

Aloe Vera Filleting Machines
Aloe Vera Filleting Section

For a complete description of our manufacturing process please read the page The Industrial Process of Our Aloe Vera Products.